Bespoke Sprockets & Gears

Simplex, duplex and triplex sprockets available in pilot bore & taper bores

DistagQCS range of standard sprockets are available in pilot bore & taper bores. Standard sprockets are available to BS and ANSI standards in simplex, duplex and triplex.

The majority of our sprockets are produced from C45 Steel or GG22 Cast iron, Customers can request hardened teeth or Specific material based on their requirements.

PRE BORED SPROCKETS
BESPOKE SPROCKETS

IDLER SPROCKETS

SHEAR BOLT SPROCKETS

DOUBLE SIMPLEX SPROCKET

INDUCTION HARDENED TEETH

REVERSE TAPER SPROCKET

BEVEL GEARS & RACKS

SPUR GEARS

PRE-BORED SPROCKETS

In addition to our range of Standard Pilot & Taper Bored Sprockets, we also supply a range of Pre-Bored Sprockets complete with keyways.

Distag QCS can supply Pre-Bored Sprockets in low volume & quick turnaround times from our local machine shop. High volume Bore & key production is typically done at factory level during the time of manufacture

BESPOKE SPROCKETS

Distag QCS supplies a selection of bespoke sprockets suitable for use with conveyor chains systems. Typical design considerations for our range of conveyor sprockets include

  • Hardened teeth Options,
  • Special material Requirements & heat treatments
  • Special coatings,
  • 1 Piece Forged Designs with large Hubs for shafts,
  • 1 3/8” 6 Spline shafts incorporated into hub designs.

  • IDLER SPROCKETS

    Distag QCS’ range of Idler Sprockets are available in British Standard Sizes from 05B – 16B.

    Ball Bearing Idler Sprockets have sealed ball bearings with extended inner race. Precision ground ball bearings are assembled to provide a heavy-duty idler for the most severe conditions. The bearings are pre-lubricated and sealed to retain grease and exclude dirt and moisture.

    SHEAR BOLT SPROCKETS

    Shear pin sprockets may be more expensive than standard sprockets at the outset, but they will limit downtime and save on replacement costs. And if a conveyor becomes overloaded and potentially dangerous, the shear pin will break and stop the conveyor, thus limiting damage.

    Once the load or obstruction has been cleared, only the shear pin needs to be replaced which means the conveyor can quickly start moving again.

    DOUBLE SIMPLEX SPROCKETS

    Distag QCS supplies Double Simplex sprocket’s to a range of OEM’s. Double Simplex sprockets are typically used for;

  • To drive 2 driven shafts from 1 driver.
  • Used as an intermediary shaft to change speeds.

  • INDUCTION HARDENED TEETH

    In order to make these different outer tooth configurations wear-resistant, flame hardening techniques change the fundamental structure of the triangular edges, from each peak to each trough, so that the wear resistance of each heat-treated gear wheel is supplemented.

    REVERSE TAPER SPROCKET

    A reverse taper designed sprocket allows Taper Bushes to be assembled from the front-facing teeth side of the sprocket.

    Distag QCS’s range of Reverse taper Sprocket is ideally suited for the following applications;

  • When the drive sprocket is required to fit directly onto a Motor or
  • Gearbox that has only a limited shaft length.
  • When access to the locking Screws is restricted to one side.
  • For use in creating a Duplex Chain Coupling.

  • BEVEL GEARS & RACKS

    Distag QCS can supply a range of bevel gears & racks from Mod.1 to Mod.5 Gears are typically produced from medium carbon steels for high strength and durability. Induction/flame hardening is also available. Alongside the option to add Bore & Keys.

    SPUR GEARS

    Distag QCS can supply a range of Spur gears from 1 Mod. to 6 Mod. Various teeth options also available.

    RELATED SECTIONS
    TAPER BUSH & PILOT BORE SPROCKETS

    TAPER BUSH & PILOT BORE SPROCKETS

    PowerDrive Pilot Bore Sprocket: manufactured from C45 steel or G22 cast iron for large sizes. PowerDrive Taper Bore Sprockets: manufactured from C45 steel or G22 cast iron for large sizes.
    DistagQCS-Catalogues

    DOWNLOAD OUR CATALOGUES

    Full listing of catalogues for you to download
    Bespoke Pulleys

    BESPOKE PULLEYS

    In addition to our standard range of pulleys, DistagQCS supplies application-specific pulleys to the materials processing industry.
    TECHNICAL LIBRARY

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